As a leading provider of precision-engineered turbochargers and components for the global automotive aftermarket, we have praised Automechanika Frankfurt 2024 as a success, with the show providing a valuable platform to connect with a broad range of customers and to showcase our latest product offerings.

Throughout the show, held from 10th to 14th September, our stand attracted significant attention from both new and existing customers, as well as key industry professionals. Visitors had the opportunity to engage with our experienced team and learn more about our commitment to supporting first-class turbocharger repairs with OE-quality components.

We also showcased our recently expanded range of ball bearing core assemblies, compatible with BMW 1-5 series 2.0D, alongside an extension of genuine Hella actuators for various Chrysler, Jeep and Mercedes 3.0D applications, as well as repair kits and components for commercial and marine applications including DAF, MAN and Volvo Penta.

Darren Johnson, Group Sales Director, said: “Automechanika Frankfurt 2024 has been an incredible opportunity for us to reconnect with our customers and strengthen our relationships with key partners. The interest in our new product releases and the feedback we received was exceptional. We remain dedicated to providing world-class service and support, ensuring that our customers can rely on the highest standards of quality and reliability when repairing turbochargers.”

Our participation at Automechanika Frankfurt not only highlighted our latest innovations but also reaffirmed our position as a trusted partner in the global aftermarket.

Operating under the ISO9001:2015 Quality Management System, we continue to ensure that our products conform to the strictest levels of design, fit and function standards through rigorous inspection at every stage of production.

We remain a trusted supplier for businesses across the global aftermarket, from small turbo repair workshops to large-volume and OE turbo remanufacturing facilities. We’re also an approved supplier to several vehicle manufacturers for their aftermarket turbo programmes.

For more information and to explore the extensive range of products and resources available, customers are encouraged to visit our website, which offers a wealth of product information, technical guides, videos, turbo tips and industry news.

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The crucial role of turbochargers in MOT compliance

 

Melett boosts output of new turbocharger products and components

As a leading specialist in precision-engineered turbochargers for the aftermarket, we have highlighted the critical connection between diesel particulate filters (DPFs) and turbocharger performance, particularly in the context of MOT compliance.

For a vehicle to pass its MOT test, all its emission control components, including the turbocharger and DPF, must be functioning efficiently, says Tom Wright, our group product manager.

A malfunctioning turbocharger due to a blocked DPF will lead to higher emissions, reduced engine performance, and potentially visible smoke from the exhaust, all of which can result in an MOT failure.

What’s more, a blocked DPF can significantly damage a turbocharger, stressing the importance of ensuring both components function efficiently.

“Technicians must check for DPF issues when installing a replacement turbo to prevent the new turbo from failing prematurely,” Wright advises.

The dangers of blocked DPFs

A DPF check has been a part of the MOT test since 2014 and vehicles will fail the test if the DPF has been removed.

Since late 2009, all diesel-powered vehicles have featured a DPF designed to capture soot and remove it from the exhaust gas. To maintain DPF efficiency, regeneration processes burn off excess soot.

However, factors such as fuel type, oil quality, driving style, and vehicle age and mileage can impede these processes.

Vehicles driven on short or low-speed journeys often don’t reach the necessary temperatures to activate regeneration.

“Blockages in the DPF prevent exhaust gases from passing through the system at the required rate, leading to increased exhaust gas temperature and back pressure,” Wright explains. “This can affect the turbocharger, causing oil leaks, performance degradation, and even component failure.”

The impact on turbochargers

Increased back pressure forces exhaust gas through piston ring seals into the turbo core assembly (CHRA), leading to excessive temperatures within the CHRA.

This impedes efficient oil cooling, potentially carbonising the oil, restricting oil feeds, and causing wear to the bearing systems, especially on the hot side of the turbo.

High temperatures can also increase the risk of fatigue failures of the turbine wheel.

A blocked DPF can force exhaust gas through small gaps, including the clearances in the bearing housing variable nozzle turbine (VNT) lever arm and turbine housing wastegate mechanisms.

This can result in carbon build-up, restricting lever movement and affecting turbo performance.

Additionally, oil leaks into the compressor housing may occur as exhaust gas forces its way into the CHRA from the turbine side, pushing oil through the oil seal on the compressor side.

Importance of addressing DPF issues

“It is critical that any DPF issues are identified and rectified before installing a replacement turbocharger,” says Wright. “Failing to address the original problem means the replacement turbo will operate under the same conditions as the previous unit, leading to the same failure in a significantly shorter time.”

For more information, including technical resources or how to find your nearest turbo specialist, please contact us

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Melett boosts output of new turbocharger products and components

Melett to showcase new OE quality offerings at Automechanika Frankfurt

• We have increased our range by adding new products and components to our portfolio in Q2 of 2024

 

• Prominent releases, include a complete turbocharger for the AUDI A4/ A5/ A6/ Q5/ S5, SEAT Exeo 2.0L as well as a bi-turbocharger assembly kit for MAZDA CX5/3/6 2.2D

 

• Core assemblies were released for diesel engine pick-up trucks, SUVs, passenger cars and modern small-displacement petrol engine passenger cars

 

As the leading UK supplier of precision engineered turbochargers and components for the automotive aftermarket, we have grown our extensive product range with additional new products and components introduced in Q2.

Significant new releases include a turbocharger suitable for a wide range of Audi and Seat vehicles including the AUDI A4/ A5/ A6/ Q5/ S5 and SEAT Exeo 2.0L models, as well as a bi-turbocharger assembly kit for MAZDA CX5/3/6 2.2D models.

The bi-turbo kit comprises all the necessary components to construct a fully assembled and calibrated Mazda bi-turbocharger.

These additions to our turbocharger portfolio are designed to help the aftermarket provide a high-quality, cost-effective direct replacement solution for these popular diesel vehicles.

Meeting the growing demand for modern small-displacement petrol engine passenger cars, we have launched core assemblies for a range of popular engines including SUZUKI Vitara/ SX4 1.4L and FORD Fiesta 1.5L.

Expanding our reach in the common pick-up trucks and SUVs market, we also launched core assemblies, covering vehicles including MERCEDES X-Class, NISSAN Navara, Alaskan 2.3D, ML-Class/ GL-Class/ GLE-Class 3.0D and ISUZU D-Max 2.5D.

Further core assemblies for diesel engines passenger cars were also introduced, suitable for vehicles including CITROEN/OPEL VAUXHALL/PEUGEOT 1.5D, BMW 2.0D, MERCEDES 1.6D, HONDA 1.6D, BMW 2.0D and HYUNDAI 2.5D.

Notably two new HELLA actuators were added to the range suitable for FORD Everest/ Ranger 2.2D, ALFA ROMEO Giulietta, FIAT Doblo/ 500/ Egea/ Tipo, JEEP Renegade, and OPEL VAUXHALL Combo 1.6D applications.

We pride ourselves on supplying high-quality aftermarket solutions to match original equipment (OE) specifications. An in-house engineering team rigorously tests all products to ensure optimal performance during operation.

Our growing range of complete core assemblies are assembled and VSR balanced in our fully equipped UK production facility, incorporating, where possible, improvements in the original design and upgraded parts.

In addition, our turbochargers offer turbo repair specialists a premium brand alternative to an OE turbo. Every Melett Turbocharger is assembled, balanced, and flow tested in the UK to the strictest quality standards to ensure OE performance is maintained during operation.

The latest product launches highlight our dedication to the automotive aftermarket. Customers can rely on the Melett brand to deliver premium repair alternatives backed by accessible expert technical advice.

The expanded portfolio increases workshop choice and enhances vehicle coverage for repairers. In addition to new part numbers, we maintain established product stocks and consistently refine our portfolio through regular range reviews.

If garages suspect turbocharger issues, turbocharger repair specialists can provide a full turbo inspection and diagnosis service to help identify the root cause of failure and prevent further problems.

Contact us at [email protected] to find your local repair specialist or call +44 (0)1226 320939

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Melett to showcase new OE quality offerings at Automechanika Frankfurt

Melett North America bolsters team with sales and customer service appointment

As a leading provider of precision-engineered turbochargers and components for the global automotive aftermarket, we are set to showcase our expertise at Automechanika Frankfurt from 10th to 14th September, 2024.

We will be displaying some of our latest product releases, and our experienced team will be available to discuss how our OE-quality offerings support first-class turbocharger repairs.

Automechanika Frankfurt, the world’s largest automotive aftermarket trade show, provides us (Hall 5.1, Stand D48) with the opportunity to meet with new and old customers as well as key industry professionals.

Among the products on display will be a new to range replacement aftermarket turbocharger suitable for a wide range of Jaguar and Range Rover applications.

Attendees can also expect to see recent releases for ball bearing core assemblies, compatible with a range of applications including BMW 1-5 series 2.0D.

Additionally, we will showcase an extension to our range of genuine Hella actuators for a range of Chrysler, Jeep, and Mercedes 3.0D applications, as well as commercial and marine applications such as DAF, MAN, and Volvo Penta.

Darren Johnson, Group Sales Director, commented: “Our focus has always been and remains on providing world class levels of service and support to our customers on a global scale. The quality of repairs offered by our customers reflects their dedication and expertise, and we are committed to continuing to support them through constant communication, investment in engineering and the introduction of new products. By doing so, we ensure that our customers can rely on the highest standards of repair quality and reliability.”

Operating under the ISO9001:2015 Quality Management System, we ensure that our products conform to the strictest levels of design, fit, and function standards through rigorous inspection at every production stage.

Johnson added: “Choosing a quality turbo repair specialist not only helps reduce warranty returns, provides peace of mind, and protects business reputation, but it also helps improve the overall reputation of the aftermarket. Melett is a trusted partner to the aftermarket, and we have a strong team who are passionate about working with the very best turbo repair specialists to ensure that Melett components and assemblies are suitable, safe, and reliable. We’re looking forward to reconnecting with our valued customers and showing our gratitude for their continued support.”

We are relied upon by businesses throughout the global aftermarket, from small turbo repair workshops to large-volume and OE turbo remanufacturing facilities. We are also an approved supplier to several vehicle manufacturers for their own aftermarket turbo programmes.

Our team will be delighted to highlight the vast amount of turbo information available to customers via our website, www.melett.com, which provides extensive product information, technical guides & videos, turbo tips, and industry news.

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Melett North America bolsters team with sales and customer service appointment

Authorised Service Centre network expands into Latin America

We are excited to announce Angela Miller as our new Sales/Customer Service Representative at Melett North America, with her extensive background in similar roles equipping her with the skills to contribute significantly to our ongoing growth.

With an impressive career spanning over 26 years at Bell South and AT&T Mobility, in addition to subsequent roles in sales and business development, Miller brings a wealth of experience and a customer-centric approach to the team.

In her new role, Miller will be responsible for assisting with customer service and handling Melett North America orders, ensuring that customers continue to receive a high level of service and support.

“It’s great to be part of Melett North America, especially because of the company’s ‘people first’ vision,” said Angela Miller. “The positive vibe and dedication to assisting customers are truly inspiring. I’m excited to learn more about the industry and contribute to our customers’ success.

“The vision of making sure our customers know we are here for them, not just as customers but as partners in their business, sets Melett apart from its competitors.”

‘Donna Hensley, our North American Country Manager, said: “Melett is renowned for its high-quality turbocharger repairs and OE quality parts, and Angela’s addition to the team further strengthens our commitment to customer satisfaction. Her focus on providing exceptional customer service aligns perfectly with Melett’s mission to support turbo repairers with reliable and efficient solutions.”

For more information about Melett North America and our range of turbocharger products and services, please visit www.melett.com, or contact the team https://www.melett.com/contact-usa-canada/

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